Manufacturing
A comprehensive digital system for security and manufacturing automation
Access control, checkpoints and weighbridge, shipping, AI video analytics, IoT and alerts — one SmartphoneKEY platform for the plant, warehouse and logistics.
for the whole enterprise
of automatic emergency response
professional support
Challenges of modern manufacturing
The main problems of manufacturing enterprises
Food industry, processing, warehouses and logistics — the more processes there are, the harder it is to control them manually.
Site security
Unauthorised intrusion
Staff control
Shipment control
Vehicle control
No unified system
Manual process control
Emergency response
A single digital ecosystem
All enterprise systems — one digital organism
Access, video, weighbridge, logistics, IoT and analytics work together in real time and are managed from one interface.
Access control
Mobile app
BI analytics
Alert system
IoT
Logistics
Weighbridge
Video surveillance
Artificial intelligence
Enterprise security
Perimeter security fully under control
Checkpoints, barriers and gates work together with modern identification and monitoring technologies — every entry and passage is recorded.
- Checkpoint — automated passage of vehicles and staff
- Barriers — automatic opening for authorised vehicles
- Gates — control of sliding and swing gates
- LPR — licence plate recognition at the entrance
- Checkpoint log — who arrived, when and in what
Identification and access methods
GATE
Barriers
Gates
RFID
QR passes
Digital keys
Vehicle control
Vehicle control
Vehicle movement from checkpoint to exit
The system sees every vehicle on site: where it is, how long it has been standing, whether it follows a permitted route and at what speed.
GPS monitoring
Route control
Geofences and alerts
Movement history
Speed control
Time spent in zones
Permitted routes
AI violation analytics
Anti-raider mode
Full perimeter lockdown in one click
Instant response to a threat: gates, doors and critical zones are locked, security is alerted, and video and the log record every action.
- Instant closing and locking of all gates
- Automatic locking of doors in buildings
- Push and SMS alerts to responsible persons and security
- AI analyses the situation and recommends actions
- Live monitoring from all cameras
- Voice alerts and sirens across the whole site
- All events recorded in the log
Emergency response scenarios
Automatic actions for every situation
Scenarios start automatically or with one click and instantly alert people and services — to protect staff, property and processes.
Anti-raider
- Locking all entrances and exits
- Door locking
- Alarm alert
- Recording and saving camera video
- Security service notification
Fire
- Activation of the alert system
- Opening of fire dampers
- Unlocking of evacuation doors
- Signal to the fire service
- Recording from all cameras
Intrusion
- Locking all doors and gates
- Intruder alarm
- Floodlights and sirens
- Tracking the intruder with PTZ cameras
- Security service notification
Evacuation
- Voice alerts
- Opening of emergency exits
- Illuminated signs
- Control of evacuation and safe zones
- Evacuation status report
Alarm
- Alarm alert
- Checking zones and objects
- Signal to the security service
- Display on the site plan
- Real-time event log
Strangers
- Detecting and tracking the object
- Security service notification
- Local alert
- Video recording and event storage
- Behaviour analysis by the AI module
How scenarios work
Event detection
Scenario activation
Automatic actions
Alerts
Control and analysis
Security under control
Staff control
Control of critical premises
Restricted access, full control and logging of all events in zones where a mistake costs the most.
Cold stores
Laboratory
Raw material storage
Finished goods warehouse
Server room
Accounting
Product shipping
Automating the shipping process
Full control and recording of every stage — for transparent and secure shipments.
GATE
LPR
Weighbridge
Loading
Re-weighing
Check-out
Security
Transparency
Efficiency
Analytics
Weighbridge
Intelligent weighbridge control
Every weighing under control: photo, video and the vehicle’s route are automatically recorded in the system.
Recording of every weighing
Vehicle photo recording
Video recording of stages
Route control
Event log
AI shipping control
Artificial intelligence for accurate shipments
AI analyses shipping video and events and warns about risks before the vehicle leaves the site. Control works 24/7 without human error.
- Automatic control — AI works around the clock
- Maximum accuracy — error-free data analysis
- Loss protection — fraud prevention at every stage
- Reports — detailed real-time analytics
AI automatically detects
Short loading
Overloading
Suspicious operations
Re-weighing
Fraud
Route deviation
In-transit cargo control
Cargo under control along the entire route
On-board weight (OBW), body opening and temperature sensors send data to the platform — the dispatcher immediately sees any deviation and its GPS coordinates.
- Current cargo weight and its changes on the move
- Door opening outside the warehouse or delivery point
- Temperature and humidity in the body
- Dispatcher alerts: push, SMS, email
- Full event history and reporting
Weight control (OBW)
- Current cargo weight
- Weight changes on the move
- History of all weight changes
- GPS coordinates of the change
Body opening
- Door opening outside the warehouse
- Opening outside a permitted stop
- Duration and time of opening
- Opening location by GPS
Temperature regime
- Temperature and humidity in the body
- Reefer door opening
- Power to the refrigeration unit
- Sharp temperature rise
Logistics AI analytics
Data that cuts downtime
AI analyses queues, vehicle processing time and causes of downtime, forecasts the load and suggests how to optimise shipping.
Detection of vehicles, people and machinery
Real-time queues
Average vehicle processing time
Downtime by cause
Tomorrow’s flow forecast
Carrier rating
AI insights and recommendations
Reports for management
AI production control
Intelligent monitoring of workshops and lines
Cameras become sensors: AI detects downtime, violations and dangerous situations and immediately alerts the people responsible.
- Higher safety — instant risk detection
- Less downtime — fast response to problems
- Process optimisation — analytics for efficiency
- Full transparency — reports and event history
Equipment downtime
Open doors
Unauthorised people
Abandoned items
Entry control
IoT
IoT control of production
24/7 monitoring of critical parameters without delays or blind spots. The Matter over Thread standard means a stable connection, low power consumption and high security.
- Instant deviation alerts
- History, charts and data export
- Easy addition of new sensors
- Encryption and reliable communication
What the sensors monitor
Temperature in workshops
Humidity
Cold stores
Freezers
Door and gate opening
Power supply
Equipment status
Emergency alerts
Alert system
Intelligent alerts in critical situations
The message plays only in the zones that need it: staff get clear instructions, and the manager sees how the scenario is carried out.
- Accident — instant alert about emergency events
- Fire — automatically when fire or smoke is detected
- Evacuation — instructions and exit routes
- Zone alerts — for specific zones and rooms
- Voice messages — in several languages
How the system works
Detection
AI analysis
Zone selection
Alerts
Control
SmartphoneKEY advantages
A single platform for security, control and efficiency
Before
- Manual control
- Many separate systems
- Reaction after the event
- Paper logs
- Separate operators
After
- Process automation
- The single SmartphoneKEY platform
- Proactive AI threat detection
- Digital logs
- Centralised management
Higher security
Cost reduction
Higher efficiency
Scalability
Support 14/7
Expected effect
Real results for your enterprise
Higher level of security
Less human error
All processes in one interface
Faster shipping
Transparent logistics
Automatic emergency response
Ready to scale
SmartphoneKEY — your partner
Why SmartphoneKEY
Intelligent management. Real results
SmartphoneKEY is your key to a safe, efficient and intelligent enterprise.
A single digital platform
Scalability
AI-ready
Reliability & support
FAQ
Frequently asked questions
Didn’t find an answer? Leave a request — a SmartphoneKEY specialist will discuss your enterprise’s objectives.
Yes. The solution takes the specifics of the food industry into account: control of cold stores and temperature, access to the laboratory and raw material storage, cold chain control during transport and HACCP requirements.
SmartphoneKEY digital keys in a smartphone, QR passes, RFID cards and automatic vehicle passage by licence plate (LPR). Different methods can be combined for different zones.
The system records every stage: registration at the checkpoint, plate recognition, first weighing, loading, re-weighing and exit. Photos, video and events of every stage are automatically recorded in the log.
A one-click full perimeter lockdown scenario: gates and doors close, security and responsible persons receive push and SMS, video monitoring and alerts switch on, and all actions are recorded in the log.
Anti-raider, fire, intrusion, evacuation, alarm and detection of strangers. Each scenario performs automatic actions and alerts via push, SMS, email and the dispatcher. Scenarios are configured for your enterprise.
On-board weight (OBW), body opening and temperature sensors send data together with GPS coordinates. AI detects weight loss, door opening outside permitted places and temperature violations, and alerts the dispatcher.
Detect equipment downtime, open doors, strangers in restricted zones and abandoned items in aisles, monitor corridors, and analyse vehicle queues and downtime.
Temperature and humidity sensors, monitoring of cold stores and freezers, door and gate opening sensors, and monitoring of power supply and equipment status. The devices run on the Matter over Thread standard.
An event is detected by sensors, cameras or an operator, AI classifies it, and the system selects the right zones and starts voice and sound alerts in several languages. Network loudspeakers, sound beacons and sirens, control panels and IP microphones are supported.
Professional technical support 14/7 and 24/7 system monitoring. Most issues are resolved remotely.
Request
The digital transformation of your enterprise
Leave your contacts — we will prepare a solution for your production, logistics and existing equipment.
- One platform for the whole enterprise
- Checkpoints, weighbridge and shipment control
- AI video analytics, IoT and alerts
- Support 14/7